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Plastic spur gear is one of the common transmission components in circuit board equipment (such as automation equipment, test equipment, etc.), which is widely used to transmit mechanical power, adjust speed and achieve precise motion control. Compared with metal gears, plastic spur gears have some unique advantages and are particularly suitable for applications under certain conditions.
Introduction: The conveyor system in the circuit board equipment usually involves a precise mechanical transmission system, in which the plastic spur gear is a key component. They are used to connect and drive different parts of the conveyor system, such as conveyor belts, rollers, etc., to ensure that materials can be transferred smoothly during the production process.
Features:
Precise control of the transmission: In the circuit board production process, the conveying system requires a high-precision transmission to ensure that the electronic components can move in the correct trajectory. Plastic spur gear can provide smooth power transmission because of its high manufacturing precision and tight fit.
Reduce noise and vibration: plastic spur gears have better shock absorption and sound absorption characteristics than metal gears, which can reduce the noise and vibration of equipment during operation.
Corrosion resistance: In some special environments, such as circuit board production workshops containing chemicals or moisture, plastic spur gears have good corrosion resistance and oxidation resistance, which can ensure long-term stable operation.
Weight reduction: Plastic is lighter than metal, which helps to reduce the overall weight of the equipment and reduce energy consumption.
Note:
Plastic gears need to be regularly checked for gear meshing to ensure that there are no wear, broken teeth or cracks.
During use, maintaining proper lubrication can extend the service life of the gear, especially at high loads and high speeds.
Gear needs to be cleaned regularly to prevent dust or other impurities from affecting gear meshing and operation.
Introduction: PP spur gear commonly used in the conveying section of circuit board equipment is usually made of Polypropylene (PP, Polypropylene) material. As an important transmission part, it is widely used in various conveying equipment, automated production line and circuit board production equipment. PP spur gear is mainly used to achieve power transmission and motion control in equipment, and its design structure and material characteristics make it have certain advantages in efficient and stable operation.
Advantage:
Chemical resistance: Polypropylene has strong chemical stability and can work well in some corrosive environments.
Lightweight: PP spur gears are lighter in weight than metal gears, which is an advantage in cases where the weight of equipment needs to be reduced.
Low noise: The operation of PP spur gear is more stable, which can effectively reduce the noise generated when the equipment is running.
Low cost: The cost of polypropylene material is low, compared with metal materials, PP gear production cost has a certain advantage.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: PVDF spur gear commonly used in the conveying section of circuit board equipment is usually made of PVDF (polyvinylidene fluoride) is a plastic material made from fluorinated ethylene polymer, which has excellent corrosion resistance, high temperature resistance, and good mechanical strength and electrical insulation properties. It is often used in environments where high chemical resistance and high temperatures are required.
Advantage:
Corrosion resistance: PVDF spur gears can operate in corrosive environments for a long time and are especially suitable for chemical processes or wet environments.
High temperature performance: PVDF material’s high temperature resistance enables spur gears to work normally in higher temperature environments.
High strength and wear resistance: Despite being made of plastic, PVDF spur gears still have good strength and wear resistance, suitable for long running.
Low friction coefficient: PVDF material has a low friction coefficient, which can effectively reduce friction and wear and improve the service life of the equipment.
Chemical stability: PVDF has strong resistance to most chemicals and is suitable for the working environment of corrosive substances such as strong acids, alkalis and solvents.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: Atotech spur gear is usually used in the transmission system in the conveyor section of circuit board equipment, which is one of the industrial transmission equipment. Spur gear, because of its simple structure and low manufacturing cost, is widely used in various mechanical equipment, especially in the transmission system of automation equipment and production lines.
Advantage:
Corrosion resistance: PVDF spur gears can operate in corrosive environments for a long time and are especially suitable for chemical processes or wet environments.
High temperature performance: PVDF material’s high temperature resistance enables spur gears to work normally in higher temperature environments.
High strength and wear resistance: Despite being made of plastic, PVDF spur gears still have good strength and wear resistance, suitable for long running.
Low friction coefficient: PVDF material has a low friction coefficient, which can effectively reduce friction and wear and improve the service life of the equipment.
Chemical stability: PVDF has strong resistance to most chemicals and is suitable for the working environment of corrosive substances such as strong acids, alkalis and solvents.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: Schmid Spur Gear is a type of gear commonly used in mechanical transmission systems, especially in conveyor equipment, automation equipment, and other industrial applications. Its main features are simple tooth shape, convenient manufacturing, suitable for most linear conveying systems.
Advantage:
Chemical resistance: Polypropylene has strong chemical stability and can work well in some corrosive environments.
Lightweight: PP spur gears are lighter in weight than metal gears, which is an advantage in cases where the weight of equipment needs to be reduced.
Low noise: The operation of PP spur gear is more stable, which can effectively reduce the noise generated when the equipment is running.
Low cost: The cost of polypropylene material is low, compared with metal materials, PP gear production cost has a certain advantage.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: PEEK (polyether ether ketone) bevel gears are commonly used in high-precision mechanical applications such as electronics manufacturing and circuit board equipment delivery segments. It is a high-performance engineering plastic with many excellent properties that make it ideal for harsh working environments.
Advantage:
High temperature performance: PEEK has excellent high temperature stability and can withstand continuous operating temperatures of up to 250 ° C, which is suitable for use in environments requiring higher temperatures, especially in electronic manufacturing equipment.
Wear resistance: PEEK has high wear resistance, especially suitable for high-speed operation and frequent friction gear transmission system. Bevel gears made of PEEK can reduce wear and extend service life.
Chemical stability: PEEK has excellent chemical resistance and is able to resist many common industrial chemicals, solvents and acid-base corrosion, so it is also very reliable in chemical environments.
Low friction coefficient: The low friction coefficient of PEEK material can effectively reduce the friction of gear transmission, improve work efficiency, reduce energy consumption, and help improve the stability and accuracy of the equipment.
Radiation resistance: In some special applications, PEEK can also resist a certain degree of radiation, suitable for use in specific environments.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: In the transportation section of circuit board equipment, PPF (Polyphenylene sulfide) spur gears are mainly used in the transmission system to achieve power transmission between mechanical components. Due to their unique physical and chemical properties, PPF materials have excellent performance in terms of high temperature, corrosion resistance, strength and wear resistance.
Advantage:
High heat resistance: PPF material can maintain good mechanical properties in high temperature environments and is suitable for use in conveying systems that require high temperature resistance.
Corrosion resistance: PPF material has excellent chemical corrosion resistance, and has strong corrosion resistance to chemicals (such as acids, alkalis, etc.) that may be exposed to in the production of circuit boards.
Strength and toughness: Although the PPF itself is relatively hard, its toughness is good, suitable for high-load environments, to avoid fracture or deformation during transmission.
Low coefficient of friction: Compared to metal gears, PPF gears have a lower coefficient of friction, helping to reduce wear and extend service life while increasing efficiency.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: In the conveying section of the circuit board equipment, nylon spur gear is often used in the drive and transmission system to transfer power, change the direction of movement and adjust the speed. Nylon spur gear is a kind of gear made of nylon (polyamide) material, because of its excellent mechanical properties and wear resistance, it is widely used in conveying systems.
Advantage:
High wear resistance: Nylon material has a low coefficient of friction, so the nylon spur gear produces less wear during operation, extending the service life.
Lightweight high strength: Compared to metal gears, nylon spur gears have a lighter weight, but still have a higher strength, suitable for low to moderate load applications.
Strong corrosion resistance: Nylon has strong chemical stability and is not easily affected by moisture, grease or other corrosive substances, so it is suitable for various industrial environments.
Good noise control: Due to the toughness and elasticity of nylon materials, nylon spur gears are usually quieter when running than metal gears, reducing noise and vibration.
Self-lubricating properties: Nylon spur gears can work without the need for additional lubrication, further reducing maintenance costs.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
Introduction: In circuit board equipment, the delivery section is the key part used to transfer the PCB (printed circuit board) from one processing unit to another. POM spur gears (polyformaldehyde spur gears) play an important role in these delivery systems.
Advantage:
High rigidity and strength: POM has very good mechanical strength and rigidity and performs well under load and pressure.
Strong wear resistance: POM has good wear resistance, suitable for long-term operation of the transmission system.
Low friction coefficient: POM has a low friction coefficient, which can effectively reduce the friction between the gears and improve the transmission efficiency.
Resistance to chemical corrosion: POM has good resistance to a variety of chemical substances and ADAPTS to harsh environments.
Good processability: POM materials are easy to process and can accurately manufacture high-precision gears.
Selection confirmation:
Teeth quantity: T
Modulus: M (If you do not know M, also can tell us OD of gear)
Length of teeth.
Total length of gear.
Material.
Note: If you have big quantity inquiry, we can make new mould to reduce cost. If you have small quantity of very high precision request, we can make machine products. Support OEM/ODM.
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